RAS Bearings

Bearings Design & Development

Designing the Future of Bearings

At RAS Bearings, we design the future of bearings for automotive and industrial applications. With our Technology Centre as one of our core focus areas, we combine innovation, application engineering and global benchmarks to deliver customised, world-class solutions.

Our approach is simple: foresee competitor technologies, benchmark against them and design superior solutions that improve efficiency, durability and competitiveness.

Legacy, Reputation & Standards

The performance of RAS® Bearings is built on vast design experience and a strong reputation for engineering excellence.

  • All designs comply with IS / IATF 16949:2016 / DIN standards.
  • Zero PPM performance achieved and formally recognised by major OEMs.
  • Multiple awards for supplying world-class quality products to the automotive sector

Innovate

To Create

Design Infrastructure & Team Strength

Our Design & Development Centre is powered by advanced tools and skilled engineers:

Software

PRO-E (Creo), CATIA, ANSYS for CAD/CAE analysis.

 

Team

60+ design engineers, guided by senior managers with proven track records in automotive and industrial projects.

Focus

Concepts, simulations, prototypes and full validation for reliable outcomes.

This combination of infrastructure and expertise ensures precision, speed and reliability across every project.

Platform Technologies

  • Automotive: Passenger cars, light commercial vehicles and heavy trucks.
  • Industrial: Machinery, pumps, motors and construction/agriculture equipment.
  • Emerging applications: Special-purpose bearings where advanced technologies improve efficiency and durability.

By blending indigenous breakthroughs with global benchmarks, we keep customers ahead in performance and competitiveness.

End-to-End Design Process

Our closed-loop workflow ensures robust outcomes:

R

Discover

Understand real-world duty cycles, load variations, operating speeds and environmental challenges to define accurate design requirements and application specific needs.

R

Specify

Select appropriate bearing type, geometry, internal clearance, cage material and steel grade to balance performance, durability, efficiency and customer cost targets.

R

Design

Develop detailed CAD models incorporating precise tolerances, GD&T standards, manufacturability checks and assembly feasibility to ensure robust, production-ready bearing designs.

R

Simulate

Run advanced simulations in ANSYS including stress, fatigue, thermal behaviour and NVH analysis, validating reliability before moving to prototyping and physical trials.

R

Prototype

Build rapid prototypes using in-house CNC machining, heat treatment and grinding facilities, enabling quick feedback, early validation and improved design efficiency.

R

Validate

Conduct endurance testing, noise and vibration checks and environmental simulations such as dust, humidity and salt spray for proven bearing reliability.

R

Release

Freeze final bearing design, prepare complete PPAP and APQP documentation and support customer SOP ramp-up with technical guidance and on-site assistance.

Prototype Development & Testing

We don’t just design—we prove designs in real conditions.

  • Prototype Build: In-house prototypes for early trials.
  • Endurance Testing: Life (L10), accelerated fatigue tests.
  • NVH Testing: Noise and vibration checks for motors and vehicles.
  • Environmental Tests: Salt spray, dust ingress, humidity.
  • Metallurgical Validation: Hardness, case depth, microstructure, material chemistry.
    Custom Rigs: We also design test rigs for customer-specific applications.

Project Management & Delivery

Every project is handled with an integrated project management approach:

  • Clear objectives aligned with customer needs.
  • Progress tracking through milestones and reviews.
  • Documentation: Control plans, DFMEA, PFMEA, PPAP packs.
  • Customer communication at every stage for transparency.
  • Market support after launch, ensuring feedback-driven improvements.

This ensures on-time delivery and risk-free launches for OEMs and industrial clients alike.

Technology Our Strength

Design & Development

At RAS Bearings, designing is our core strength. Through advanced application engineering, we continuously innovate and deliver customised solutions that meet the exact needs of diverse industries.

Manufacturing Technology

With robust infrastructure and years of expertise, RAS Bearings provides state-of-the-art manufacturing solutions. Our advanced technologies ensure precision, consistency and reliable products that customers can trust.

Quality

We follow a zero-compromise quality policy, where every bearing passes multiple checkpoints. Regular audits and strict process controls keep us aligned with Indian and international standards.

Research & Development

Our R&D team partners with OEMs and end users as a true development ally. By combining innovation with testing, we create future-ready bearings that balance durability, high performance, and cost efficiency.

Why Customers Trust RAS Bearings’ Design & Development

✔ Automotive-grade credibility – designs proven in passenger cars, trucks and industrial equipment.
✔ Zero PPM performance recognised by OEMs.
✔ Award-winning designs supplying global-quality bearings.
✔ Advanced CAD/CAE tools – PRO-E, CATIA, ANSYS.
✔ Strong team – 60+ engineers guided by experienced managers.
✔ End-to-end workflow – concept to market support.
✔ In-house validation rigs – endurance, NVH and environmental.
✔ Custom test rigs designed for customer-specific applications.

Frequently Asked Questions (FAQs)

What makes RAS Bearings’ design and development different from other companies?

RAS Bearings combines advanced design software, Zero PPM recognition, in-house validation rigs, and years of OEM experience. This blend of technology and expertise ensures our bearing designs are more reliable, precise, and globally benchmarked than competitors.

Do you design bearings only for the automotive sector?

No. While automotive is an important focus, we also design bearings for industrial machinery, pumps, motors, construction equipment, and agricultural machines. Our design centre supports multiple industries with customised solutions.

What software and tools do you use for bearing design?

We use PRO-E (Creo), CATIA, and ANSYS for CAD/CAE design, simulation, and analysis. These tools help us check geometry, stress, fatigue, thermal behaviour, and NVH performance before moving into prototypes.

Can you develop a customised bearing for my application?

Yes. We customize geometry, cage material, clearance, lubrication, seals, and coatings to perfectly match your machine’s load, speed and environmental needs. Our aim is to give you a fit-for-purpose design.

How do you support OEM projects during development?

We provide full APQP and PPAP documentation, along with DFMEA, PFMEA and project management support. Our team works closely with OEMs to ensure smooth design validation and SOP ramp-up.

How long does it take to design and validate a new bearing?

Timelines vary by complexity, but thanks to our in-house design software, prototype facilities, and validation rigs, we can design, prototype, and test bearings faster than most competitors.

What kind of tests are done on your designs?

We run computer simulations (stress, fatigue, NVH) and physical tests like endurance rigs, noise/vibration checks, salt spray corrosion tests, and dust/humidity trials. This ensures bearings are proven before launch.

How do you ensure your designs meet international standards?

All RAS Bearings designs follow IS/ISO/DIN standards. We also undergo OEM audits and prepare PPAP documentation to align with international quality requirements.